Advanced Manufacturing for Living Multifunctional Materials

Image of a 3d printer
Image of a 3d printer printing a plastic graphic
Image of a 3d printer

At LiMC², we are advancing manufacturing strategies that integrate biological, synthetic, and hybrid components across multiple length scales to enable the next generation of living multifunctional materials. Using bottom-up approaches such as 3D printing, we are developing methods to precisely place fillers, particles, and fibers within polymer solutions. This allows us to engineer hierarchical microarchitectures that mirror the efficiency, resilience, and multifunctionality of natural systems such as nacre, bone, and plant cell walls.

Through this research, we are creating hybrid material systems that combine complementary and often competing properties, toughness and flexibility, strength and lightness, adaptability and durability. Our approaches enable programmed assembly and spatial patterning that embed sensing, energy harvesting, and self-healing directly into materials, moving beyond replication of nature’s strategies to expand performance into new domains.

We are also harnessing the power of machine learning to accelerate discovery and design. Machine learning models reveal links between morphology, structure, and performance, creating predictive frameworks that inform our material architectures. By coupling digital and experimental approaches, we are building iterative design loops that continuously refine and optimize multifunctional systems.

Looking forward, we are committed to addressing the challenges of sustainable synthesis and scalable production to ensure that these materials are both high-performing and environmentally responsible. By uniting complementary functions across length scales, programmed assembly, spatial patterning, sustainable manufacturing, and ML-driven design, we are laying the foundation for material systems that embody the multifunctionality of living organisms while strengthening the resilience and sustainability of the built environment.

Topic Lead

Headshot of Amrita Basak
Penn State
Topic Lead: Advanced Manufacturing for Living Multifunctional Materials
Shuman Early Career Professor of Mechanical Engineering

Seed Grants

Maskless Writing of 3D Magnets For 4D-Actuation

The project proposes to advance maskless writing and 3D printing of magnetic composites to create large arrays of cooperative, multi-stimulus responsive microactuators for 4D actuation. By developing novel polymers, leveraging two-photon crosslinking processes, and integrating magnetic nanoparticles, the team will fabricate micromagnets capable of synergistic interactions, metachronal wave generation, and responsiveness to multiple stimuli (magnetic fields, light, humidity, temperature). The work combines photochemistry, magneto-mechanical modeling, and multi-physics simulations to enable new materials and actuator systems with long-term applications in adaptive architectures and multifunctional devices​.

Principal Investigators

Headshot of Paris Von Lockette

Paris Von Lockette

Penn State

Headshot of Jürgen Rühe​

Jürgen Rühe​

University of Freiburg

Additive Manufacturing of Tissue-Mimetic Dynamically-Responsive Multi-Materials

Principal Investigators

Headshot of Amir Sheikhi

Amir Sheikhi

Penn State

Headshot of Seong Kim

Seong Kim

Penn State

Headshot of Bastian Rapp

Bastian Rapp

University of Freiburg